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Plastics and medical devices: Changes for safety and cost

January 24, 2022 By Jim Hammerand

A kidney dialysis machine [Photo courtesy of Emerson]
The move toward polypropylene and polyethylene in medical devices requires new manufacturing and assembly solutions such as ultrasonic and laser welding.

Didier Perret, Emerson

Plastics are ubiquitous in medical applications thanks to their light weight, durability and flexibility, among other attributes. However, concern has been increasing in recent years about the possible negative effects of some ingredients and components in certain plastics. This is leading medical-device companies to research and use other resins or combinations of plastics without the same risks. However, they do not have the same processing characteristic, and the changes often require companies to implement new production processes, especially around assembly and joining technologies.

For instance, polyvinyl chloride (PVC) is used in 40% of all plastic-based medical devices, according to Brussels-based PVCMed Alliance, and most tubing and IV bags available today, as well as many masks, breast-pump kits, catheters and more. Yet dioxin, a known human carcinogen, can form during the manufacture of PVC, and toxic chlorine may be released during processing and assembly. In addition, DEHP, a phthalate plasticizer commonly used to soften PVC, is a known endocrine-disrupting compound that is feared to leach into a patient’s bloodstream and potentially cause fertility problems and other reproductive-related issues. For these reasons, healthcare and professional organizations including the American Medical Association, among other encourage hospitals and physicians to reduce and phase out the material.

Get the full story at our sister site, Medical Design & Outsourcing.

The opinions expressed in this post are the author’s only and do not necessarily reflect those of Medical Tubing and Extrusion or its employees.

Filed Under: Materials, Plastics, Product Development Tagged With: emerson, plastic welding, polycarbonate, polyethylene, polypropylene, PVC

About Jim Hammerand

Jim Hammerand is the managing editor of Arrowfly's MassDevice and Medical Design & Outsourcing, where he leads coverage of medtech innovation, design, engineering and manufacturing. He also contributes to our Devicetalks podcasts and live events. Hammerand has more than two decades of journalism experience spanning newspapers, magazines, websites, live events, radio and TV news. For nearly a decade, Hammerand reported and edited business news for American City Business Journals as a reporter and digital editor at the Minneapolis/St. Paul Business Journal and then as managing editor of the Puget Sound Business Journal in Seattle. He holds degrees in journalism and management from the University of Minnesota and has won journalism awards from the Society of Professional Journalists, American Society of Business Publication Editors, and Trade, Association, Business Publications International. Connect with him on LinkedIn or by email at [email protected].

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